Category: Flanges

Advantages of Inconel 800 Flanges
Written by Raaj Sagar Steels30Aug, 2022

Advantages of Inconel 800 Flanges

What are Inconel 800 flanges?

Flanges are crucial to the metal business, and Inconel 800 Flanges are great for several applications since they are resistant to oxidation. A high-alloy nickel-chromium alloy called Inconel 800 steel is used in numerous applications as a structural material. It is resistant to corrosion and oxidation, has a high strength-to-weight ratio, and can be heat treated at extremely high temperatures.

Inconel pipe flanges are used in industries like chemical processing because of their excellent resistance to sulfuric and hydrochloric acids. Due to its improved endurance and lower maintenance costs, Inconel pipe flanges are in higher demand in the fuel and water pipeline industries.

Characteristics of 800 Inconel flanges:

In terms of corrosion-resistant alloys, Inconel 800 flanges are among the most popular. Since it is reduced and partially oxidized, it exhibits a very high level of corrosion resistance. Also, there are only large sizes of fasteners available due to shortages. There are many types of Inconel Flanges, including slip-on flanges, blind flanges, Weld Neck Flanges, threaded flanges, and Inconel Flanges Reduction. Inconel is a super-alloy composed of nickel and chromium and is particularly austenitic.

Advantages of Inconel 800 flanges:

High-temperature applications benefit greatly from Inconel 800 flanges. They can endure heat up to 3,600°F (2,000°C) and are incredibly resilient. These flanges are resistant to mechanical stress, corrosion, and oxidation in addition to being able to handle extremely high temperatures. To create super alloys, alloys including the nickel and chromium alloy Inconel 800 are employed. These super alloys must be made in a way that prevents them from melting or burning at high temperatures since they are utilized in engines and power plants.

The ability of Inconel 800 to withstand corrosion is one of its greatest benefits over other materials. If exposed to salt water or coolant systems that contain sulfuric acid, which can cause corrosion on other metals, it won’t corrode or rust. Additionally, Inconel 800 has a relatively low thermal expansion rate, which means it won’t expand as much in hot temperatures as some other materials may.

Due to its great strength and resistance to corrosion, Inconel 800 can withstand extreme conditions like salt water or acidic environments like acid rain for many years without losing its consistency or durability over time. Oil and gas pipelines, electrical conduits, water, and wastewater treatment facilities, nuclear power plants, and even aerospace components can all be made with the versatile material Inconel 800.

Written by Raaj Sagar Steels27May, 2022

Using Inconel and It’s Applications

Material like Inconel is designed to withstand harsh production environments. Inconel 625 flanges is a product is stronger than stainless steel, as well as maintaining tensile strength in excess of other steels. Testing strength involves tensile properties, corrosion resistance, and even melting reactions. The tensile strength of Inconel 625 is more than two times that of stainless steel, and it can be used in higher operating temperatures (103-160 Ksi).

Its increased chemical resistance makes it ideal for a wide range of applications involving gases and large temperature variations. Inconel 625 Flanges is made from nickel and chromium and resists oxidation. The aerospace, medical, oil, and gas industries are more likely to use Inconel.

5 major applications of Inconel used in industries

The Use of Heat Treatment

When exposed to extreme temperatures, Inconel maintains sufficient strength to support moderate loads, despite its resistance to extreme temperatures. This gives Inconel an advantage over stainless steel alloys, such as 304, 316, and 330 SS, when it comes to heat treating baskets. In the case of harsh thermal treatments, a basket constructed from an Inconel super-alloy will maintain its form better than one constructed from many stainless steel alloys.

The process of extracting oil and gas

Because Inconel can withstand both high temperatures and oxidation, oil and gas extraction companies prefer it. Super-alloy metals, such as Inconel, are ideal for oil and gas production because they can withstand harsh conditions and corrosive gases.

Super-alloy Inconel 625 is particularly suitable for natural gas processing systems. Inconel 625 has high thermal fatigue strength and enhanced resistance to oxidation, making it a popular choice for use in separating removed fluids and in-line steel pipework.

Jet engines

It is routine for jet engines to operate at extreme temperatures while they are in operation. Combustion chambers and cooling methods are not sufficient to influence Inconel 600’s oxidation resistance and tensile strength. When chemical resistance and extreme temperatures are required, as well as in any application where precious metals would oxidize at high temperatures, Inconel is a great choice.

Rapid Variations in Temperature

Rapid temperature fluctuations are often seen in industrial processes that alternate between operations at high and low temperatures. In general, Inconel alloys have good resistance to oxidation at both high and low temperatures, which allows the basket to be used from low temperatures to very high temperatures.

Usage in Salty water

The outstanding resistance of Inconel to sodium chloride (salt) at a variety of temperatures makes it a popular material for maritime applications.  For factories located near the coast or in salty areas, Inconel makes an excellent parts washer material thanks to its anticorrosive characteristics.

Sometimes all the stainless steel is not metallic but are resistant to seawater, knowing these facts should we consider using Inconel is the question.

The benefits of this alloy are primarily related to severe temperatures above 1,000°F, which are not present with grade 316 stainless steel. It would be better to use Inconel than the stainless steel 316 at high temperatures because it’s less prone to oxidation.

Written by Raaj Sagar Steels14Apr, 2022

Most Common Uses Of Hastelloy Flanges

The corrosion-resistant alloy Hastelloy C276 is ideal for a variety of high-corrosive applications, including a variety of oxidation and reduction environments. Hastelloy flanges are also resistant to sulfuric and hydrochloric acids. It outperforms most other nickel alloy grades such as Inconel and Monel for chemical processing applications, being one of the most prevalent and corrosion-resistant alloys.

Hastelloy flanges are frequently found in chemical manufacturing applications, such as applications that are subjected to acid chlorides, solvents, formic and acetic acids, acetic anhydride, moist chlorine gas, hypochlorites, chlorine solutions, and phosphoric acid due to their ability to resist many harsh media.

Types and uses of Hastelloy flanges:

For sour gas applications, slip-on flanges made of Hastelloy C-276 Flanges are necessary, since the waste that these companies handle is frequently highly toxic and requires the appropriate Flanges. All the standard welding methods can be used to weld Hastelloy C276 Blind Raised Flanges, the procedures, solutions involving oxygen acetylation and submerged arc welding are not recommended for corrosive conditions.

It is commonly required to roll the Hastelloy C276 Spectacle Blind Flanges cold with intermediate anneals since it hardens more rapidly than most austenitic stainless steels. Socket Weld Flanges of Hastelloy C276 should be hot forge from 1600 degrees Fahrenheit to 2250 degrees Fahrenheit (870 to 1230 degrees Celsius).

It is however possible to heat and cold form Hastelloy C276 Weld Neck Flanges with care as it tends to work harden.

Process equipment like reaction vessels, evaporators, heat exchangers, and transfer pipes are made of Hastelloy C276 Threaded Flanges. Lap joint flanges of Hastelloy C276 are commonly used in marine construction, pollution prevention, and sewage disposal. As soon as the Hastelloy C276 Ring Type Joint Flanges are heat-treated at 2050°F, they are rapidly cooled.

It is preferable to machine Hastelloy UNS N10276 Flanges in their annealed state whenever possible. They are the ideal material for any sector that commonly handles corrosive chemicals.

monel alloys
Written by Raaj Sagar Steels18Jan, 2022

Guide to Monel 400: Insights and Advantages

Before getting into the crux of the matter i.e., getting to know the Benefits of using Monel 400 alloy, let us have a brief overview of what exactly does “Monel alloy” means.

Monel Alloys- Description, definition, overview:

Monel Alloy is an amalgamation i.e., a perfect mix of elements such as nickel and copper. Monel alloys were mainly discovered with the sole purpose of defending the components used in various applications from corrosive media. 

The most commonly used and worldwide recognized grade of Monel Alloy is the Monel alloy 400. 

Monel 400 Threaded Fittings is generally referred to as a binary alloy (Ni-Cu). This grade of Monel alloy was first made in a nickel lab in the early 1900’s. The name Monel has descended from that of the president of the company that discovered the Monel alloy. 

Monel 400 alloys contain 60-65% of nickel and copper. Thus, the major components or composing elements are nickel and copper. Besides these, elements including iron, manganese, carbon, silicon, etc. are used. 

How does Monel alloy work compare to stainless steel?

When directly compared with the alloying composition, properties, and applications of Stainless Steel grades, Monel alloys are harder to machine and work with as they harden quickly. 

In what forms can one find Monel 400 alloy?

Monel 400 alloy just like stainless steel, carbon steel, and other materials and alloys is available in numerous forms including flat bars, shields, rods, round bars, etc. Monel 400 bars have a good strength-to-weight ratio and thus can be used in heavy gauge applications demanding light-weighted components. 

Direct comparison between Stainless Steel and Monel 400 Alloy:

  • Both stainless steel and Monel alloys can be cold worked with ease. 
  • SS grades such as 316 have exceptional thermal expansion similar to that of Monel alloy grades. Monel 400 alloys can withstand extreme temperatures above 1000 degrees Celsius.
  • The heat tolerance of Monel alloys is two times that of SS grades.
  • Monel alloys outshine and outperform stainless steel even in terms of corrosion resistance and high-temperature applications. 

Applications and Uses of Monel 400:

  • Marine engineering
  • Chemical industries
  • Valves
  • Pumps
  • Shafts
  • Fittings
  • Fasteners
  • Heat exchangers
Stainless Steel Flanges
Written by Raaj Sagar Steels29Nov, 2021

What Are The Advantages And Uses Of Stainless Steel Flanges

Stainless Steel Flanges

A flange is an external or internal protruded ridge, lip, or rim that serves to strengthen strength, facilitate attachment/transfer of contact force, or stabilize and guide the movements of a machine or its parts. The term “flange” can also refer to the tool used to make flanges.

Advantages of stainless steel 304 flanges

Stainless Steel 304 Flanges are often unable to connect to pipe and component ports more easily than adapters or threaded fittings in wider OD applications. Most notably, flange connectors are suited for the majority of harsh service applications on mobile construction equipment.

Traditional flange fittings may not provide enough room for wrenches in confined locations, making assembly difficult. With modest torque, they’re easier to assemble. In demanding hydraulic applications, reduce the chances of components falling loose. In solid lines like metal tubes or continuous pipes, making connections enables easy maintenance.

Uses of Stainless Steel 304 Flanges

The demand for Stainless Steel 304 flanges is growing by the day. These flanges are utilized in a variety of industrial applications and are one of the best coupling methods for joining two pipes. If the components of a Stainless Steel 304 flange operate properly, the flange will work properly. Flanges are utilized when joints need to be dismantled. Stainless Steel 304 flanges joints are generally used for ease of maintenance. Because certain pipelines require frequent maintenance, breakout flanges are installed at predetermined intervals on pipelines.

Stainless steel 304 flanges are been used in applications such as Splash backs and sink Saucepans, Flatware and cutlery, Paneling for interiors, Troughs and sanitaryware Tubing, Equipment for brewing, dairy, food, and pharmaceutical manufacturing Nuts, bolts, and screws are examples of springs. Its is also been used in architectural work such as bridges, monuments and sculptures, and Airport roofs.

Inconel 625 Flanges
Written by Raaj Sagar Steels24Sep, 2021

Quick guide to Inconel 625 Flanges

Inconel is a nickel-chromium alloy 625 is used for its high strength, excellent, fabricability (including joining), and out-standing corrosion resistance. Inconel belongs to the so-called ‘super alloys’ group, which includes especially austenitic nickel-chromium-based alloys. Temperatures in use vary from cryogenic to 1800°F (982°C).

Inconel 625 is made or processed from the stiffening effect of nio-biumon and molybdenum, its nickel-chromium matrix; thus precipitation do not require hardening treatments. This blend of elements is also responsible for excellent resistance to a wide variety of unusually harsh corrosive conditions, as well as high-temperature effects such as oxidation and carburization.

What are Inconel 625 Flanges

A flange is a device used to connect pipes or tube, valves, pumps, and other pieces of equipment to develop a piping structure. It also allows for simple washing, inspection, and alteration. Flanges are welded or screwed. Flanged joints are created by bolting two flanges together with a gasket between them to provide a seal.

One of  benefits of Inconel is its potential to be used under severe environments. Such extremes are either high temperatures or heavy pressure. This is because when Inconel is exposed to very high temperatures, it forms a very stable oxide layer, which prevents the metal’s surface from further corrosion.

High temperatures or high pressure are examples of those extremes. This is due to the fact that when Inconel is exposed to very high temperatures, it forms a very durable oxide coat, which protects the metal’s surface from further corrosion.

Inconel flanges have great oxidising and decreasing content of corrosion resistance, making them ideal for a variety of high corrosive applications. It is used in chemical processing applications due to its high resistance to sulphuric acid and hydrochloric acid. Inconel valve flanges are widely found in fuel and water pipelines. It has a longer operating life and is therefore less expensive to maintain.

Inconel 625 flanges are in a variety of configurations, including 

  • Slip on Flange
  • Weld Neck Flanges
  • Flanges Reduction
  • Socket Weld Flange
  • Threaded Flange
  • Blind Flanges
  • Lap Joint Flanges, and more.

Inconel 625 Flanges are the most prominent and durable corrosion-resistant alloy. After being diluted and partly oxidised, it has a very high corrosive resistance. They are limited, and the fastener are only produced in larger diameters.

Benefits of Inconel 625 Flanges

  • Corrosion resistance
  • Mechanical properties at high temperatures is excellent
  • Suitable for sulphuric and hydrochloric acid environments.
  • Outstanding resistance to stress corrosion cracking.

Applications Inconel 625 Flanges

Inconel 625 flanges are used in Chemical industries, Oil and gas factories, gas processing industries, petrochemical industries, food processing industries, sugar industries, power generation industries, and fertiliser industries etc.

Inconel 625 Flanges has a range of applications that has a wide and is widely used for high performances equipment. It is popular to find it in chemical and pressure vessel, pump motor shafts, steam turbine and also in Turbine blades, combustors and seals in oil and gases industries.

When it comes to highly critical uses, 625 Flanges is also one of the key components of nuclear pressurised water reactors.

Inconel 625 Flanges are more durable and robust flanges which are mostly applicable.

 

super duplex flanges
Written by Raaj Sagar Steels29Jul, 2021

Benefits and Applications Super Duplex Flanges

Super Duplex is molybdenum (moly)-added austenitic-ferritic iron chromium-nickel alloy. As opposed to traditional austenitic stainless steels, it has good pitting resistance, and has excellent Tensile strength, and is high resistance to stress corrosion cracking at modest temperatures.

Super Duplex Flanges

A flange is an external or internal ridge between two pipes that enables pumps, pipes, valves, and other machinery which is attached to form a piping structure.

Duplex 2507 is a super duplex austenitic stainless steel grade. The 2507 Super Duplex Flange’s specific chemistry or chemical composition contains elements such as 25% chromium, 4% molybdenum, and 7% nickel in its alloy.

Super Duplex Flanges have high thermal conductivity and a low thermal expansion, as well as excellent resistance to chloride stress-related corrosion cracking. The high chromium, molybdenum, and nickel content of the Super Duplex Pipe Flange provides the flanges with improved or enhanced resistance to the crevice, pitting, and general corrosion.

 

Super Duplex include this type of flanges:

  • Lap Joint Flanges.
  • Socket Welding Flange.
  • Blind Flanges and Spectacle Blind.
  • Welding Neck Flange.
  • Long Welding Neck Flanges.
  • Threaded Flanges.
  • Orifice Flange.
  • Slip-on Flange.

 

Super Duplex Flange is also resistant to inorganic acids, which is important in the presence of chloride-containing materials. While the Super Duplex Flange can be used in dilute hydrochloric acid, it should not be exposed to concentrated hydrochloric acid. Super Duplex Flanges have increased pitting corrosion tolerance in salty settings, brackish waters, bleaching procedures, and certain food processing applications. Offshore marine requires components that can survive severe and harsh environments and are light in weight. Because of the added Nitrogen, Super Duplex Flanges have an improved microstructure, allowing for the fabrication of small and light-weight flanges that are simple on the wallet.

 

Where is Super Duplex Flanges applicable?

  • Super Duplex is particularly useful in applications for industries such as offshore, oil and gas as well as in sour wells. Heat exchangers, tubes/ pipes for production and handling.
  • Desalination plants heat exchangers and drains
  • Components which are structural and mechanical
  • FGD applications in the power sector,
  • Pipes that carry chloride-containing solutions,
  • Utility and industrial systems, shafts, fans, rotors, and press rolls will all benefit from the high corrosion fatigue strength.
  • Chemical tanker cargo containers, boats, plumbing, and welding consumables

 

Benefits 

  • High tenacity
  • Pitting and crevice corrosion resistance is excellent.
  • Resistance to stress corrosion cracking, corrosion fatigue, and degradation 
  • Outstanding chloride stress-corrosion resistance cracking.
  • Sulfide stress corrosion resistance is fine.
  • Austenitic steel is less thermal expansion and has better conductivity to heat.
  • Workability and weldability are outstanding.
  • High Absorption of an electricity
Duplex Flanges
Written by Raaj Sagar Steels18May, 2021

Material used for Duplex Flanges and its uses

Duplex steel, which is both Austenitic and Ferritic, is widely used in applications has high corrosion resistance and strength. Duplex is usually composed of 22 percent chromium and 5 percent nickel.

Duplex steel goes under precipitation at temperatures above 300°C, the brittle micro-constituents and at below -50°C temperatures the micro-constituents goes under the ductile-to-brittle phase; because of this Duplex stainless steel is not suitable for use at these temperatures.

What is a Duplex Flange?

Duplex steel Flanges are extremely corrosion resistant, work hardenable alloys. The austenite and ferrite phases has mixture of microstructures. Duplex Flanges are higher resistance to corrosion As a result, duplex steels Flanges display properties characteristic of austenitic as well as ferritic stainless steels

Heat treatment cannot be used to harden duplex steel flanges. It hardens when processed Duplex flanges cools rapidly after heating to about 1100°C may be used for solvent treatment or annealing.

Types and Uses of Duplex Flanges

  • Duplex Steel Forged Flanges are found in size from 1/8 inch – 24 inches. Flanges have various pressure group depending on their different dimensions. 
  • Duplex Weld neck flanges, Blind flange, Orifice Flanges, Lap Joint Flanges, and Slip on Flanges are a few types of Flanges. All these types of flanges are used in different way as per there applications.
  • Slip on flanges are used for seamless pipes to maintain connection points exactly. The flanges can also be made as screwed, plate, forged, threaded flanges.
  • Duplex Steel Threaded Flange are used in connecting with male threaded pipe ends. Theses flanges usually have a female threaded end. There are also different varieties of faces, such as flat faces, raised faces, and ring type jointed faces. The various faces or flange types are used according to the application.
  • Duplex Steel Socket weld Flanges has an ability to hold the pipes during and after welding. They provide a connecting surface for welding and bolt holes. Duplex flanges are used in a variety of applications ranging from seawater to electricity generation.

 

Few other Applications of Duplex Flanges

  • Pollution control equipment
  • Oil and Gas Pipeline
  • Chemical Industry
  • Plumbing
  • Water Supply Systems
  • Power Plant
  • Paper & Pulp Industry
  • Industrial Flanges uses in Fabrication Industry
  • Gas exploration and Offshore Drilling Rigs
  • Food Processing Industry
  • Marine environments
  • Structural Pipe